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Beryllium Copper Foil
Beryllium Copper Foil is a high-performance material known for its exceptional strength, conductivity, and durability. Made from a copper alloy containing a small percentage of beryllium (typically 0.5% to 3%), this foil is widely used in demanding applications across industries such as electronics, aerospace, automotive, and telecommunications.
Description
Beryllium Copper Foil is a thin, flexible sheet made from a copper-beryllium alloy. It combines the excellent electrical and thermal conductivity of copper with the added strength, hardness, and fatigue resistance provided by beryllium. This makes it an ideal material for applications requiring both high performance and reliability.
Beryllium Copper Foil is a copper-based alloy characterized by a supersaturated solid solution, renowned for its amalgamation of mechanical, physical, chemical, and corrosion-resistant attributes. Upon undergoing solid solution and aging treatments, it attains high thresholds of tensile strength, elasticity, yield strength, and fatigue resistance, rivaling those of specialty steels. Concurrently, it boasts superior electrical and thermal conductivity, elevated hardness and wear resistance, as well as exceptional creep and corrosion resistance. This material is extensively utilized in the fabrication of diverse mold inserts, supplanting steel in the creation of high-precision and intricately shaped molds. It serves as a material for welding electrodes, die-casting machines, and injection molding machine punches, and is employed in wear and corrosion-resistant applications. Beryllium copper foil finds its use in micro-electromechanical brushes, mobile phone batteries, computer connectors, various switch contacts, springs, clips, washers, diaphragms, and membrane sealing products, among others. It constitutes an essential industrial material pivotal to the development of the national economy.
Features
- High Strength and Hardness: Can be heat-treated to achieve exceptional mechanical properties.
- Excellent Electrical Conductivity: Ideal for applications requiring efficient electrical performance.
- Thermal Conductivity: Effectively dissipates heat, making it suitable for thermal management.
- Corrosion Resistance: Resists oxidation and corrosion in various environments.
- Fatigue Resistance: Withstands repeated stress and strain without failure.
- Non-Sparking and Non-Magnetic: Safe for use in explosive environments and sensitive applications.
Chemical Composition
Be:1.80-2.10%, Ni+Co≥0.20%, Ni+Fe+Co≤0.60%, Cu: Balance
Physical Properties
Density: 8.6g/cm3
Hardness: 36-42HRC
Conductivity: ≥ 18% IACS
Tensile strength: ≥ 1100Mpa
Thermal conductivity: ≥ 105w/m.k20 ℃
Applications
Electronics
- Used in connectors, switches, and relays for its conductivity and durability.
- Ideal for flexible printed circuit boards (FPCs) and RF shielding.
Aerospace
- Utilized in high-reliability components such as bushings, bearings, and sensors.
Automotive
- Applied in electric vehicle (EV) battery systems and electronic control units (ECUs).
Telecommunications
- Used in antennas, waveguides, and other high-frequency components.
Industrial Tools
- Suitable for non-sparking tools used in hazardous environments like oil and gas.
Product Specifications
- Material: Copper-beryllium alloy (C17200, C17500, etc.).
- Thickness: Ranges from 0.01mm to 1.0mm (customizable).
- Width: Standard and custom widths available.
- Surface Finish: Available in polished, matte, or customized finishes.
- Temper: Can be supplied in various tempers (e.g., annealed, quarter-hard, full-hard).
Benefits of Beryllium Copper Foil
- Superior Performance: Combines high strength with excellent electrical and thermal properties.
- Lightweight: Reduces overall weight in applications where space and mass are critical.
- Durability: Resists wear, fatigue, and environmental degradation.
- Versatility: Suitable for a wide range of industries and applications.
- Safety: Non-sparking and non-magnetic properties enhance safety in sensitive environments.
Why Choose Our Beryllium Copper Foil?
- High-Quality Materials: We use premium-grade copper-beryllium alloys to ensure top performance.
- Customization: Tailored thickness, width, and surface finishes to meet your specific needs.
- Technical Expertise: Our team provides expert guidance to help you select the right material.
- Fast Delivery: Reliable production and logistics ensure timely delivery.
- Competitive Pricing: Cost-effective solutions without compromising quality.
PSafety Considerations
Beryllium Handling: Beryllium is a toxic material, and proper safety measures must be taken during machining or processing to avoid inhalation of beryllium dust or fumes. Always use protective equipment and ensure adequate ventilation.
Available Shape and Size
Form: roll, strip
Thickness: 0.02-0.1mm
Width: 10-250mm
Note: Tolerance of Thickness and width: According to Chinese YS/T 323-2002 or ASTMB 194-96
Test Equipment

Certificates

Company Profile
HSMetal is a technology-driven enterprise dedicated to the design, R&D, manufacturing, and sales of advanced copper foil products. Our portfolio features a range of high-end copper foil solutions such as ultra-thin flexible lithium battery copper foil, HVLP high-frequency high-speed ultra-low profile foil, RTF reverse treated foil, ultra-thin carrier foil (peelable copper), blackened foil, buried resistance foil, and microporous copper foil.
With years of specialized experience in R&D and production of ultra-thin flexible copper foil for lithium batteries, we have built a strong track record of delivering high-performance products alongside comprehensive technical support and customized solutions to clients worldwide.
The ultra-thin electronic copper foil series developed by our company exhibits outstanding stability and reliability, making it suitable for a wide array of applications. These include multi-layer printed circuit boards (PCBs), flexible circuit boards, IC packaging substrates, 5G smartphones, servers, base stations, AI-integrated systems, automotive radar, medical devices, and aerospace technologies.
As a critical material in both the lithium battery and electronics industries, copper foil plays an essential role in enabling technological progress. We remain committed to advancing innovation through sustained R&D, continuously improving product quality, and expanding our development of lithium-ion battery materials. Our goal is to consistently provide superior customer service and contribute to the sustainable, high-quality growth of the industry.

Electrolytic Copper Foil

Microporous Copper Foil

Rolled Copper Foil

Production Line

Quality Control

R&D Capability
FAQ
Q1: Why choose you?
A1:We have professional team,service and inspection
Q2: Can i get samples?
A2: Of course,we provide the small size sample.
Q3: How does the payment process work?
A3: Generally we advise 30%TT deposit, balance be paid before shipment.
Q4: How do I know about the production?
A4: We will double confirm your requirements and you can order sample if necessary before the mass production. During the mass production, we will keep you informed of any progress. Besides, we will do 100% quality inspection before shipment
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