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Microporous Copper Foil For Battery Lab Researching
Microporous copper foil is a copper foil made of high-purity copper, with a certain porosity and smaller pore size. It has excellent physical properties such as conductivity, heat dissipation, and plasticity, as well as a good microporous structure, which can be applied in different fields and industries
Description
Microporous copper foil is a new type of current collector applied to lithium batteries. It is processed on the basis of the original lithium battery copper foil through secondary processing and mechanical drilling, which can maximize the physical and chemical properties of the Copper foil.Our advanced microporous copper foil is engineered to meet the demanding performance requirements of next-generation battery and electronics applications, specifically tailored for different customers. This high-purity, ultra-thin foil features a precisely controlled porous structure, optimizing surface area, conductivity, and mechanical strength for enhanced energy density and cycle life in lithium-ion batteries or flexible electronics.
Product Parameters
|
Items |
Unit |
Value |
|
Cu |
% |
99.9 |
|
Thickness |
mm |
0.006-0.020 |
|
Area Density |
g/m2 |
Customized |
|
Width |
mm |
0-1000 |
|
Hole Density |
PC/cm2 |
4000-6000 |
|
PC/cm2 |
6000-8000 |
|
|
PC/cm2 |
8000-10000 |
|
|
PC/cm2 |
10000-12000 |
|
|
PC/cm2 |
12000-15000 |
|
|
Hole consistency |
% |
80-90 |
|
Tensile Strength |
Mpa |
200-260 |
|
Elongation |
% |
1.1~2.42 |
|
Resistivity |
μΩ.cm |
GB/T228.1-2010 |
|
Wettability |
Dyne value |
40 |
COA OF Product

Electron micrograph of microporous copper foil

Key Innovations
- Uniform Porosity: Laser/electrochemical etching achieves pore sizes of 5–50 µm with >80% open area, balancing electrolyte permeability and structural integrity.
- Surface Treatment: Proprietary coating enhances adhesion with electrodes while reducing oxidation.
- Thickness Options: Customizable from 6–20 µm (±0.5 µm tolerance) to suit customer specifications.
Lab Testing Progress (Current Status)
Performance Validation:
- Conductivity: <0.5 Ω/sq (meets target).
- Tensile Strength: 250–300 MPa (under optimization for flexibility).
- Thermal Stability: Passed 150°C/24h test with ≤2% deformation.
2. Customer-Specific Tests:
- Compatibility with Korean client's NMC622 cathodes shows promising initial results (95% capacity retention after 100 cycles).
- Pilot-scale adhesion tests ongoing to meet their roll-to-roll processing requirements.
3. Next Steps:
- Finalize pore distribution optimization.
- Submit 50m samples for customer qualification by mid-Q4.
Collaboration: Close feedback loops with the customer ensure alignment on performance targets
Features of Microporous Copper Foil
1. Can effectively improve battery specific energy
2. Can effectively improve the rate function of lithium batteries
3. Can effectively reduce battery internal resistance
4. Can improve electrolyte infiltration in battery cells
5. Can enhance the external adhesion of the foil material
Test Equipments

Certificates

Application
Compared with the conventional copper foil, Microporous copper foil more better used for lithium-ion batteries field.Microporous copper foil also is a highly versatile material with a precisely engineered porous structure, offering unique advantages in energy storage, electronics, thermal management, and chemical processes. Key applications fields are:Energy Storage & Batteries(Lithium-Ion Batteries (LIBs) & Beyond, Fuel Cells & Hydrogen Technologies),Electronics & Sensors,Thermal Management,Filtration & Catalysis,Biomedical & Advanced Materials etc.
Company Profile
HSMetal is a technology-driven enterprise dedicated to the design, R&D, manufacturing, and sales of advanced copper foil products. Our portfolio features a range of high-end copper foil solutions such as ultra-thin flexible lithium battery copper foil, HVLP high-frequency high-speed ultra-low profile foil, RTF reverse treated foil, ultra-thin carrier foil (peelable copper), blackened foil, buried resistance foil, and microporous copper foil.
With years of specialized experience in R&D and production of ultra-thin flexible copper foil for lithium batteries, we have built a strong track record of delivering high-performance products alongside comprehensive technical support and customized solutions to clients worldwide.
The ultra-thin electronic copper foil series developed by our company exhibits outstanding stability and reliability, making it suitable for a wide array of applications. These include multi-layer printed circuit boards (PCBs), flexible circuit boards, IC packaging substrates, 5G smartphones, servers, base stations, AI-integrated systems, automotive radar, medical devices, and aerospace technologies.
As a critical material in both the lithium battery and electronics industries, copper foil plays an essential role in enabling technological progress. We remain committed to advancing innovation through sustained R&D, continuously improving product quality, and expanding our development of lithium-ion battery materials. Our goal is to consistently provide superior customer service and contribute to the sustainable, high-quality growth of the industry.

Electrolytic Copper Foil

Microporous Copper Foil

Rolled Copper Foil

Production Line

Quality Control

R&D Capability
FAQ
Q1: What info. should I let you know if i would like to get a quotation for the the Electrolytic copper foil?
A1: The material size (Thickness*Width*Length and total Qty). If possible, it would be more better to advise the application of the product
Then we can recommend the most suitable products with details for confirmation.
Q2:How long is your delivery time?
A2:Generally it is 5-10 days base on we have stock on hand. or 15-20 days if no inventory, then need check with our production team for lead time according to the quantity.
Q3: Do you provide samples ?
A3:Yes, if standard sizes sample is free but buyer need to pay freight cost.
Q4:What is your terms of payment ?
A4: Normal payment term is 30%TT, 70% before shipment get ready to ship
Q5: How do you guarantee the quality of the products?
A5: Each step of production and finished products will be carried out inspection by QC department before storing to the warehouse. NG products are not allowed in the completed goods warehouse.
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