Wear Resistant Brass Wire

Product Description

Wear-Resistant Brass Wire is highly versatile and can be utilized in a variety of applications involving deep-drawn and bent components that bear mechanical stress. It is particularly well-suited for manufacturing terminal connectors, automotive parts, and precision electronic components, where durability and reliability are essential.Below is an overview of its properties, applications, and advantages.

 

Composition of Wear-Resistant Brass Wire

Copper (Cu): 60-90% (primary component, providing conductivity and corrosion resistance).

Zinc (Zn): 10-40% (enhances strength and hardness).

Alloying Elements: Small amounts of aluminum (Al), manganese (Mn), iron (Fe), or silicon (Si) are added to improve wear resistance and mechanical properties.

Bleow listed the Composition of Wear-Resistant Brass Wire with the Grade:

Grade	Cu	Pb	AI	Fe(max)	Sn	Zn	Impurity Total
H80	78.5-81.5	0.05	–	0.05	–	REM	0.3
H70	68.5-71.5	0.03	–	0.1	–	REM	0.3
H68	67.0-70.0	0.03	–	0.1	–	REM	0.3
H65	63.0-68.5	0.09	–	0.07	–	REM	0.45
H63	62.0-65.0	0.08	–	0.15	–	REM	0.5
H62	60.5-63.5	0.08	–	0.15	–	REM	0.5
H59	57.0-60.0	0.5	–	0.3	–	REM	1
C2600	68.5-71.5	0.05	–	0.05	–	REM	–
C2700	63.0-67.0	0.05	–	0.05	–	REM	–
C2720	62.0-64.0	0.07	–	0.07	–	REM	–
C2800	59.0-63.0	0.1	–	0.07	–	REM	–

 

Key Properties of Wear-Resistant Brass Wire

• High Wear Resistance

Resists abrasion and friction, making it suitable for high-stress applications.

• Good Strength and Hardness

Offers excellent mechanical properties, even under heavy loads.

• Corrosion Resistance

Resists corrosion in various environments, including water and chemicals.

• Machinability

Easy to machine, cut, and shape into desired forms.

• Conductivity

Retains good electrical and thermal conductivity, though slightly lower than pure copper.

• Non-Sparking

Non-sparking properties make it safe for use in explosive or flammable environments.

 

Advantages of Wear-Resistant Brass Wire

• Durability: Long-lasting performance in high-wear environments.
• Versatility: Suitable for a wide range of industries and applications.
• Cost-Effective: Provides a balance between performance and cost.
• Ease of Fabrication: Can be easily machined, welded, and formed.
• Aesthetic Appeal: Attractive gold-like appearance for decorative uses.

 

Common Grades of Wear-Resistant Brass Wire

• C46400 (Naval Brass): Contains zinc and tin for enhanced corrosion resistance, ideal for marine applications.
• C67500 (Manganese Bronze): Includes manganese for improved strength and wear resistance.
• C86300 (Manganese Brass): High manganese content for superior wear resistance and load-bearing capacity.

 

Key Considerations

Alloy Selection: Choose the appropriate grade based on the specific application and environmental conditions.

Maintenance: Regular inspection and lubrication may be required for high-friction applications.

Cost: Higher alloy content can increase cost, but the improved performance often justifies the expense.

 

Common Forms of Wear-Resistant Brass Wire

• Round Wire: Used for springs, fasteners, and electrical components.
• Flat Wire: Suitable for connectors, terminals, and decorative trim.
• Shaped Wire: Custom profiles for specialized applications.

 

Test Equipment

Applications of Wear-Resistant Brass Wire

• Industrial Machinery

Used in gears, bearings, bushings, and other components subjected to friction and wear.

• Automotive Industry

Ideal for brake components, clutch parts, and other wear-prone automotive parts.

• Electrical and Electronics

Used in connectors, terminals, and conductive springs where wear resistance is required.

• Marine Applications

Suitable for marine hardware, such as propeller shafts and fittings, due to its corrosion resistance.

• Consumer Goods

Used in zippers, fasteners, and decorative items requiring durability and aesthetic appeal.

• Aerospace and Defense

Employed in components requiring high strength, wear resistance, and reliability.

 

Contact Us

Wear-Resistant Brass Wire is a versatile and reliable material, offering a unique combination of wear resistance, strength, and corrosion resistance. Its wide range of applications, from industrial machinery to consumer goods, highlights its importance in modern manufacturing and engineering.For more information, samples, or pricing, feel free to contact us! We are committed to providing high-performance Wear Resistant Brass wire solutions for your advanced applications.

 

Hot Tags: wear resistant brass wire, China wear resistant brass wire manufacturers, Soft Drawn Bare Copper Wire, Insulated Flat Copper Wire