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Microporous Aluminum Foil
Microporous aluminum foil is a specialized material featuring tiny, uniformly distributed pores. It combines the benefits of aluminum—such as lightweight properties, corrosion resistance, and thermal conductivity—with the functionality of controlled permeability.
Description
Product Description
Microporous Aluminum Foil, a high-performance material for lithium batteries, plays a critical role in enhancing battery performance. The microporous aluminum foil offered by HSMetal is manufactured using advanced technology, delivering exceptional conductivity and stability. It effectively improves the charge/discharge efficiency and cycle life of lithium-ion batteries.
Microporous Aluminum Foil is a key enabling material for next-generation lithium batteries, significantly boosting energy efficiency and longevity. HSMetal's precision-engineered foil leverages cutting-edge manufacturing to achieve superior electrical conductivity and electrochemical stability-critical for high-performance battery applications.
In lithium-ion batteries, microporous aluminum foil acts as a high-efficiency current collector, optimizing ion transport and thermal management. HSMetal's advanced foil technology ensures unmatched reliability and durability, directly enhancing battery cycle life and fast-charging capabilities.
HSMetal's microporous aluminum foil redefines battery material standards. Through proprietary fabrication techniques, our foil delivers industry-leading conductivity and structural stability-enabling safer, longer-lasting, and more powerful lithium batteries.
Product Specification
|
Size |
Micropore Index |
Microporous distribution structure |
Decrease In Areal Density |
Properties |
|||||||
|
Width |
Thichness |
Micropore Density |
Micropore Diameter |
Tensile Strength |
Decrease |
Elongation |
Reduction |
resistivity |
Increase |
||
|
200-1000 |
0.01-0.025 |
200-499 |
5-50 |
Full Surface |
0.01-1 |
≥160 |
|
≥1.15 |
≤43 |
≤3.4 |
≤13 |
|
500-799 |
0.01-1.57 |
≥155 |
≤16 |
≥1.05 |
≤48 |
||||||
|
800-1099 |
0.02-2.16 |
≥150 |
≤19 |
≥0.95 |
≤53 |
||||||
|
1100-1399 |
0.02-2.75 |
≥140 |
≤25 |
≥0.85 |
≤58 |
||||||
|
1400-1699 |
0.03-3.33 |
≥130 |
≤30 |
≥0.75 |
≤63 |
||||||
|
1700-1999 |
0.03-3.92 |
≥120 |
≤35 |
≥0.65 |
≤68 |
||||||
|
2000-3000 |
0.04-5.89 |
≥100 |
≤46 |
≥0.5 |
≤75 |
||||||
Types of Lithium Ion Battery Positive Electrode Current Collector

Material Composition
- Made from high-purity aluminum (e.g., 1060, 1070 alloys) processed to create micro-scale pores (typically 1–100 µm in diameter).
- Pores can be formed via laser drilling, electrochemical etching, or mechanical perforation.
Manufacturing Methods
- Laser Drilling: High precision but slower for large-scale production.
- Electrochemical Etching: Cost-effective for high pore density but requires strict process control.
- Stamped Perforation: Faster but less precise for micropores.
Advantages
- Lightweight: Retains aluminum's low density.
- Durability: Resistant to high temperatures and chemicals.
- Customizability: Pore size, density, and pattern can be tailored.
Challenges
- Cost: Precision pore creation increases production expenses.
- Mechanical Strength: Excessive porosity may reduce structural integrity.
Test Equipment

Applications
- Battery Technology: Used as a current collector in lithium-ion batteries to enhance electrolyte wetting and ion transport.
- Filtration: Filters particulates or gases in industrial/medical settings.
- Packaging: Breathable membranes for food or pharmaceutical packaging to regulate moisture/gas exchange.
- Acoustics: Sound damping in automotive/aerospace applications.
- Thermal Management: Heat dissipation in electronics with controlled airflow.
Contact Us
If you are looking for Microporous Aluminum Foil, you can contact specialized metal suppliers such as HSMetal who deal with high-performance and high quality product.We can provide material certifications and custom sizes based on your needs.Welcome Inquiry Us!
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