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Tinned Copper Foil
Tinned copper foil is a specialized material that combines the excellent electrical conductivity of copper with the enhanced corrosion resistance and solderability provided by a thin layer of tin coating. This makes it a valuable material in various industries, particularly in electronics and electrical applications.
Description
Tin-plated copper foil primarily consists of copper and tin, with copper making up the majority of the composition at around 95%, while tin serves as a secondary component, accounting for approximately 5%. The exact composition may vary depending on the production methods and material choices.
This material features a thin layer of metallic tin applied to the surface of copper or copper alloys, which significantly enhances its corrosion resistance and improves its processability. As a result, tin-plated copper foil offers outstanding properties, including excellent corrosion resistance, superior weldability, and exceptional formability, making it a versatile and reliable material for various applications.
Tinned Copper Foil is available in a wide range of standard sizes and thicknesses to meet diverse industrial needs. Additionally, custom sizes can be produced upon request to suit specific applications. This material consists of copper coated with a layer of tin, which provides excellent resistance to water corrosion while maintaining high electrical conductivity. Compared to bare copper foil, tin-plated copper foil offers enhanced durability, making it a more reliable choice for applications requiring long-term performance in challenging environments.
Specification of Tinned Copper Foil
|
Foil Thickness |
0.1-0.8mm |
|
Cu-Underlayer Thickness |
0.5-1.5μm |
|
Coating Thickness |
0.8-2μm |
|
Coating Thickness Tolerance |
±0.5μm |
|
Inside Diameter of Coil |
250,300 400mm |
|
Coil Weight(Kg/mm) |
Max 6kg/mm |
Properties of Tinned Copper Foil
- Electrical Conductivity
Copper is known for its high electrical conductivity, and the tin coating does not significantly hinder this property.
- Corrosion Resistance
The tin layer protects the copper from oxidation and corrosion, extending the material's lifespan.
- Solderability
The tin coating improves the foil's ability to bond with solder, making it easier to use in electronic assemblies.
- Thermal Conductivity
Copper's inherent thermal conductivity is maintained, allowing for efficient heat dissipation.
- Flexibility
Tinned copper foil retains the flexibility of copper, making it suitable for applications requiring bending or shaping.
- Durability
The tin layer enhances the mechanical strength and wear resistance of the foil.
Manufacturing Process
- Cleaning
The copper foil is thoroughly cleaned to remove any impurities or oxides.
- Tinning
A thin, uniform layer of tin is applied to the copper surface using methods such as electroplating or hot-dipping.
- Quality Control
The tinned foil undergoes inspections to ensure proper coating thickness, adhesion, and surface quality.
Benefits of Tinned Copper Foil
- Enhanced Protection
The tin coating prevents oxidation and corrosion, even in harsh environments.
- Improved Solder Joints
The tin layer ensures reliable and strong solder connections, reducing the risk of defects in electronic assemblies.
- Longer Lifespan
The protective tin layer extends the durability of the copper foil, making it suitable for long-term applications.
- Cost-Effective
Tinned copper foil offers a balance between performance and cost, as it provides the benefits of tin without the need for solid tin materials.
Applications of Tinned Copper Foil
- Printed Circuit Boards (PCBs)
Used as a conductive layer in PCBs due to its excellent solderability and corrosion resistance.
- RFI/EMI Shielding
Employed in shielding applications to protect electronic devices from electromagnetic interference.
- Battery Electrodes
Used in lithium-ion and other batteries for its conductivity and resistance to corrosion.
- Cable Wrapping
Applied in cables and wiring to enhance conductivity and protect against environmental damage.
- Transformers and Inductors
Utilized in windings and coils due to its electrical and thermal properties.
- Solar Panels
Used in photovoltaic cells for its durability and conductivity.
Advantages Over Bare Copper Foil
- Better resistance to oxidation and corrosion.
- Improved solderability for electronic assemblies.
- Enhanced durability in harsh environments.
- Maintains the electrical and thermal conductivity of copper.
Tinned copper foil is a versatile and reliable material that combines the superior electrical and thermal properties of copper with the protective benefits of a tin coating. Its applications span across electronics, energy, and industrial sectors, making it an essential material for modern technology. By offering enhanced corrosion resistance, solderability, and durability, tinned copper foil ensures optimal performance in demanding environments.
Test Equipment

Certificate

Company Profile
HSMetal is a technology-driven enterprise dedicated to the design, R&D, manufacturing, and sales of advanced copper foil products. Our portfolio features a range of high-end copper foil solutions such as ultra-thin flexible lithium battery copper foil, HVLP high-frequency high-speed ultra-low profile foil, RTF reverse treated foil, ultra-thin carrier foil (peelable copper), blackened foil, buried resistance foil, and microporous copper foil.
With years of specialized experience in R&D and production of ultra-thin flexible copper foil for lithium batteries, we have built a strong track record of delivering high-performance products alongside comprehensive technical support and customized solutions to clients worldwide.
The ultra-thin electronic copper foil series developed by our company exhibits outstanding stability and reliability, making it suitable for a wide array of applications. These include multi-layer printed circuit boards (PCBs), flexible circuit boards, IC packaging substrates, 5G smartphones, servers, base stations, AI-integrated systems, automotive radar, medical devices, and aerospace technologies.
As a critical material in both the lithium battery and electronics industries, copper foil plays an essential role in enabling technological progress. We remain committed to advancing innovation through sustained R&D, continuously improving product quality, and expanding our development of lithium-ion battery materials. Our goal is to consistently provide superior customer service and contribute to the sustainable, high-quality growth of the industry.

Electrolytic Copper Foil

Microporous Copper Foil

Rolled Copper Foil

Production Line

Quality Control

R&D Capability
FAQ
Q1: What info. should I let you know if i would like to get a quotation for the the Electrolytic copper foil?
A1: The material size (Thickness*Width*Length and total Qty). If possible, it would be more better to advise the application of the product
Then we can recommend the most suitable products with details for confirmation.
Q2:How long is your delivery time?
A2:Generally it is 5-10 days base on we have stock on hand. or 15-20 days if no inventory, then need check with our production team for lead time according to the quantity.
Q3: Do you provide samples ?
A3:Yes, if standard sizes sample is free but buyer need to pay freight cost.
Q4:What is your terms of payment ?
A4: Normal payment term is 30%TT, 70% before shipment get ready to ship
Q5: How do you guarantee the quality of the products?
A5: Each step of production and finished products will be carried out inspection by QC department before storing to the warehouse. NG products are not allowed in the completed goods warehouse.
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